Material Selection and Procurement

Resin Selection: Working with clients to select the appropriate resin based on the part’s functional requirements and application.

Material Procurement: Sourcing high-quality plastic resins from trusted suppliers to ensure consistency and performance.

Pre-Processing Preparation: Drying materials in a desiccant dryer to eliminate moisture and ensure optimal material properties during molding.

Mold Setup and Preparation

Mold Installation: Carefully installing the mold into the injection molding machine, ensuring all components are properly aligned.

Machine Calibration: Calibrating the injection molding machine settings to match the specific requirements of the mold and material.

Hot Runner Systems: For molds with hot runner systems, ensuring that the temperature settings are optimized for efficient material flow and minimal waste.

Injection Molding Machine Preparation

Purging: Thoroughly purging the injection molding machine to eliminate any residual material and prevent contamination, ensuring the highest quality output.

Parameter Setup: Precisely setting up machine parameters, including temperature, pressure, and cycle time, to ensure consistent product quality.

Automated Handling: Employing automated robotic arms to enhance efficiency and prevent workplace injuries, ensuring safe and precise handling of molded parts.

Production and Quality Control and Inspection

In-Process Monitoring: Conducting real-time monitoring and adjustments during the molding process to maintain consistent quality.

Dimensional Inspection: Using precision measuring tools to verify that the molded parts meet dimensional specifications.

Surface Finish Inspection: Checking for surface defects and ensuring the parts meet aesthetic and functional requirements.

Functional Testing: Conducting tests to ensure the parts meet the required functional and performance standards.

Secondary Operations

Post-Molding Treatments: Performing additional treatments such as annealing, coating, or assembly as required by the client.

Finishing: Conducting trimming, deburring, and other finishing operations to prepare the parts for use.

Insert Installation: If not already done during molding, installing inserts such as threaded nuts, bushings, or other components.

Packaging and Delivery

Protective Packaging: Ensuring molded parts are securely packaged to prevent damage during transportation.

Custom Packaging Solutions: Providing packaging solutions tailored to the specific requirements of the parts, including anti-static bags, custom boxes, and protective wraps.

Logistics Coordination: Coordinating with trusted logistics partners to ensure timely and safe delivery to the client’s location.